Multi head ultrasonic welding machine
Multi head ultrasonic welding machine for simultaneous multi-point plastic welding, with stable output and custom multi-horn moulds.
- Simultaneous multi-point welding
- Independent ultrasonic power control for each head
- Fit large & multi-joint plastic workpieces
- Custom 2/3/4 multi-head layout available
Product Introduction
This multi head ultrasonic welding machine is upgraded multi-point ultrasonic plastic welding equipment, equipped with 2,3 or 4 independent ultrasonic welding heads. Multiple welding points can work synchronously at one time, which doubles or triples production efficiency compared with single-head ultrasonic welders.
Each welding head has separate ultrasonic generator and power regulation system, can adjust welding parameters independently for different joint positions of one workpiece. It is perfectly suitable for large-size plastic parts with multiple welding positions, widely used in automotive interior trims, large home appliance shells, filter housings, plastic pallets and automotive battery casings. Compatible with PP, ABS, PE, PC, PA and all common thermoplastics.
Core Advantages
- High Production Efficiency: Multiple welding heads work at the same time, drastically shorten cycle time
- Independent Parameter Control: Each horn head adjusts power, time, pressure separately
- Stable Welding Quality: Balanced ultrasonic vibration, uniform weld strength for every joint
- Heavy-duty Frame Structure: Anti-vibration thick steel base, stable long-time continuous operation
- Fully Customizable: Custom head quantity, spacing, horn size and fixture layout based on workpiece drawings
Main Technical Parameters
- Structure: 2/3/4 multi-head ultrasonic integrated frame
- Single head power: 1500W / 2000W / 2600W optional
- Frequency: Standard 20kHz industrial ultrasonic frequency
- Working Mode: Automatic cycle / Manual single trigger
- Applicable Materials: PP, ABS, PE, PC, PA, PET thermoplastics
- Power supply: 380V three-phase / 220V single-phase customizable
Application Industries
- Automotive Industry: Car door panels, instrument panels, battery shells, air filter plastic housings
- Home Appliance: Washing machine large shell, refrigerator plastic components, water tank fittings
- Environmental & Filtration: Large plastic filter cartridges, water treatment plastic frames
- Logistics Plastic Products: Plastic pallet connectors, large storage container multi-joint assembly
- Electronic Industry: Large equipment plastic enclosures, multi-terminal connector assemblies
After-sales Service
- 1-year full warranty for ultrasonic generators, transducers and welding horns
- Free multi-head fixture & aluminum horn mold design with your workpiece samples
- Overseas remote video installation, parameter debugging and operator training
- Lifetime cost-price supply of spare parts and long-term technical support
What to send for a quote
- Material of the parts, for example PP, PE, ABS or PC, and whether it is filled
- Joint design: energy director, shear joint or step, with a drawing or section
- Weld requirement: strength, leak tightness, or a limit on the visible weld line
- Whether you already have horns or fixtures that the new machine must reuse
- Target cycle time, annual volume and number of shifts per day
- How many weld points per part, and their pitch
Related machines
blower wheel assembly machines, curtain pulley assembly machines and all assembly machines Quotes: [email protected] or +86-18123647785. Machines are built and run off in our 5,000 m2 plant in Chashan, Dongguan.
Send the drawing for this machine. We come back with station layout, cycle time and price.
A quote normally takes three working days once the part information is complete. If something is missing we tell you which drawing is needed instead of guessing a price.
- 012D drawing or STEP file, and the sub-parts
- 02Material and surface finish of each component
- 03Target cycle time, annual volume, shifts per day
- 04The defect you cannot ship — leak, torque, appearance
- 05Bottle neck thread or mating part